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Old 02-02-2008, 01:30 PM   #1
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Default BERYLLIUM BMW 323ci.

pic of the car:

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Old 02-02-2008, 01:54 PM   #2
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This will be
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Old 02-02-2008, 01:57 PM   #3
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Here a picture of the bottomside, where he made wholes , to let the sound flow outside.

still some more polyester work to do
did some preparation to stretch the cloth nicely



The wholes you can see in the alu, don't worry about it.
It'll be covered in CF..


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Old 02-02-2008, 01:59 PM   #4
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The next thing on the list is something very difficult.
The connections of the speakers he'll make in copper, of 5mm thickness.
Cables are so boring

some cupper
5mm thickness, more didn't fit in the speaker.


Copper connections are ready.

made a model first, took a mold, and fold it the same way.
Sawed it all, rubbed it, and polished.





On this picture you can see he putt a whole in the bottomside to connect the cables.
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Digital vaporizer

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Old 02-02-2008, 02:02 PM   #5
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On this picture you can see he putt a whole in the bottomside to connect the cables.



The cupper wil go to the middle, so I made a alu plated where the bars fitt right on in.



He let the alu triangles bade in a little CF.




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Old 02-02-2008, 02:05 PM   #6
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some more CF.
This is the bottom plate where the box is put on.
sprayed it in black offcourse, don't want the colour of the wood come throu



Varnished it for the first time, rubbed some more, varnished, rubbed, varnished, rubbed, ...........







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Old 02-02-2008, 02:10 PM   #7
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and we go on




started to make the bottomplate. She will be around the BOX and rest on the chassis of the car. did it as good as possible. Leveled it with waterleveler.
Once this plate is right, you take the messurements always from this plate, so it has to be 100% correcT.



milled to upperboard
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Old 02-02-2008, 02:16 PM   #8
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milled to upperboard



put some more pics online of the trunk install.
this time more in aluminium then CF

Started to make a hinge. He went to see the store, but they didn't had what he needed. So got some aluminium ..

and made it myself



The meaning of this hinge, is that the amplifier can go up. So the crowbar needed to be something nice.
Cause the crowbar wil be very shot/small, he made it strong enought. (15mm thickness)

Drawed model and then in CNC, and sawed it out

http://i82.photobucket.com/albums/j2...g?t=1201979800
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Old 02-02-2008, 02:22 PM   #9
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Drawed model and then in CNC, and sawed it out


there are nicer things in life to do, but when it's finished, it was worth the work in his eyes.




Against the alu tube, he's going to weld a piece to, where he can hook the amp on.



Then I started to tair apart the Alpine CD player.
Did away the front, and made some trolleys to fasten the thing.

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Old 02-02-2008, 02:25 PM   #10
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also made a L &R alu profile, to fit the sides.
Took some time to made it exactly the same at both sides.


here you can see the front of the CD player



The ALU- box where the amp should come is foreseen with the hinge.
This one, he screwed on. He's going to try it'l go this way.
If not, he can always weld it on...
He doesn't want to try it now, cause he's afraid it all bend of the heat.
But it's a final option...




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